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Boeing 787 Assembly Line
Aerospace

Boeing 787 Assembly Line

Everett, WA

LOCATION

Everett, WA

INDUSTRY

Aerospace

UNITS INSTALLED

320+ Units

PRODUCTS

3 Systems

The Challenge

Boeing's 787 assembly required massive positioning systems capable of moving and precisely locating fuselage sections weighing up to 50,000 lbs while maintaining tight tolerances.

The Solution

Nexen Heavy-Duty Clutches and Friction Brakes were integrated into the assembly tooling, providing smooth engagement and precise positioning. Rod Locks secured positions during drilling and fastening operations.

Results

50,000 lb positioning capability

±0.005" positioning tolerance

Assembly time reduced by 20%

Zero rework due to positioning errors

Project Gallery

Boeing 787 Assembly Line main view
1 / 4

Boeing 787 Assembly Line - Main Installation

Products Used

Heavy-Duty Clutches technical drawing

Heavy-Duty Clutches

Zero Backlash
Friction Brakes technical drawing

Friction Brakes

Zero Backlash
Rod Locks technical drawing

Rod Locks

Zero Backlash

Technical Highlights

Zero Backlash Technology:Eliminates play for precision positioning
ISO 9001 Certified:Quality management system compliance
NexSafe Available:SIL 3 / PL e safety certification options
Custom Engineering:Tailored solutions for specific applications

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Ready to Start Your Project?

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